Plastic mixers may encounter some common problems during daily use. Anhui Kaifeng Plastic Machinery Co., Ltd., with years of industry experience, will analyze the causes of these problems and provide corresponding solutions to ensure stable and efficient operation of the equipment.
1、 The plastic mixer does not start
Cause analysis:
Power issue: The power supply is not connected or the voltage is insufficient.
Motor malfunction: The motor is damaged or the wiring is loose.
Control system malfunction: There is a problem with the control panel or wiring.
Solution:
Check the power supply: Ensure that the power supply is properly connected and measure whether the voltage is stable.
Check the motor: Check if the motor wiring is secure, and replace the motor if it is damaged.
Check the control system: Check the control panel and wiring, and contact professionals for repairs if necessary.
2、 Uneven mixing
Cause analysis:
Stirring blade wear: Stirring blades wear out after prolonged use, resulting in poor mixing effect.
Insufficient mixing time: The mixing time is set too short.
Incorrect feeding sequence: Improper feeding sequence leads to uneven distribution of materials.
Solution:
Replace mixing blades: Regularly inspect and replace worn mixing blades.
Extend mixing time: Extend the mixing time appropriately according to the characteristics of the material.
Optimize feeding sequence: Operate according to the recommended feeding sequence to ensure even distribution of materials.
3、 Abnormal vibration of equipment
Cause analysis:
Unstable foundation: The unstable installation position of the equipment leads to abnormal vibration during operation.
Loose fasteners: Loose fasteners in various parts of the equipment.
Uneven distribution of materials: The uneven distribution of materials during the mixing process leads to an unbalanced load on the equipment.
Solution:
Check the foundation: Ensure that the equipment is installed on a stable and sturdy foundation.
Tighten each part: Regularly inspect and tighten the fasteners of each part of the equipment.
Uniform feeding: Ensure uniform feeding and avoid vibration caused by uneven material distribution.
4、 Excessive noise
Cause analysis:
Bearing damage: Bearing wear or damage, resulting in increased operating noise.
Blade wear: Friction between the stirring blades and the cylinder wall produces noise.
Equipment aging: After long-term use, some components of the equipment age, leading to increased noise.
Solution:
Replace bearings: Regularly inspect and replace worn or damaged bearings.
Replace blades: Replace severely worn mixing blades.
Equipment maintenance: Regular maintenance and upkeep of equipment, timely replacement of aging components.
5、 Material leakage
Cause analysis:
Seal wear: The seal wears out after prolonged use, causing material leakage.
Improper installation: Improper installation of equipment and inadequate sealing.
Loose pipeline connection: The pipeline connection of the conveying system is loose.
Solution:
Replace seals: Regularly inspect and replace worn seals.
Reinstall: Ensure that the device is installed correctly and sealed properly.
Tighten pipeline connections: Regularly inspect and tighten the pipeline connection parts.
Anhui Kaifeng Plastic Machinery Co., Ltd. is committed to helping customers solve various problems encountered during the use of plastic mixers, ensuring long-term stable and efficient operation of the equipment. If you encounter any problems during use, please feel free to contact Kaifeng’s professional technical support team at any time, and we will be dedicated to serving you.