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Central Material Handling System Solution

One-stop automated feeding and material management for efficient and intelligent production.

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What is Central Material Handling System Solution?

Central Material Handling System Solution is a highly integrated automated feeding system designed for plastic molding, chemical, food processing and other industries. Through centralized storage, precise distribution, real-time monitoring and intelligent control, it realizes the automated management of the whole process from raw material conveying, drying, mixing to production line, ensuring production continuity, reducing wastage, and significantly improving the operational efficiency of the plant. Adopting advanced technology and equipment, the system can be customized according to the scale and needs of different factories to meet diversified production requirements.

central Material handling system production line

Features & Benefits

Full-process automated material supply

Through the pipeline conveying system and intelligent control unit, the storage, drying, mixing and precise distribution of raw materials are automatically completed, and the whole process does not require manual operation. The system can automatically identify the type and demand of raw materials to ensure the accuracy and timeliness of material supply, which greatly improves production efficiency and product quality.

Multi-machine centralized management

It supports simultaneous material supply to multiple injection molding machines, extruders and other equipment, flexibly adapting to different production needs and reducing equipment idle time. Through centralized management, unified control and scheduling of multiple machines can be realized, improving equipment utilization and production synergy.

Real-time monitoring and data feedback

Equipped with Internet of Things (IoT) sensors and visualization interface, real-time monitoring of raw material inventory, temperature and humidity, energy consumption and other data to prevent production abnormalities. Managers can check the running status of the system at any time through cell phones or computers to find and solve problems in time and ensure stable production.

Modular expansion design

The system supports the expansion of storage tanks, conveying pipelines and other modules as needed to adapt to the upgrade of factory scale and process changes. Modular design makes the system flexible and expandable, and can be gradually upgraded and expanded according to the development needs of the plant to reduce investment costs.

Energy saving and environmental protection

Optimize energy use efficiency, reduce raw material dust pollution, in line with green production standards. The system adopts energy-saving technology and equipment to reduce energy consumption, and at the same time reduces the generation and spread of raw material dust through closed conveying and storage to protect the environment and employee health.

Applications

Injection molding industry

Injection molding industry

Automatically supplying materials to multiple injection molding machines, ensuring the consistency of raw material drying and proportioning. Through the central material handling system, it can realize precise proportioning and drying of different kinds of raw materials to improve the quality and stability of injection molded products, which is suitable for the injection molding production of automobile parts, home appliance shells, daily necessities, etc.

Extrusion line

Extrusion line

Continuously and stably conveying raw materials to the extruder, suitable for the production of pipes, plates and so on. The system ensures continuous supply and stable delivery of raw materials, meets the demand for raw materials in extrusion lines, improves production efficiency and product quality, and is widely used in construction pipes, plastic plates, wires and cables, and other industries.

Blow molding and thermoforming

Blow molding and thermoforming

Accurately control the delivery of PE, PP and other raw materials to improve the efficiency of bottles, cans and containers molding. The quality and production efficiency of blow molding and thermoforming products can be improved through precise delivery and control of raw materials, which is suitable for the production of beverage bottles, bottles for daily necessities, food packaging containers, and so on.

Food & Pharmaceutical Packaging

Food & Pharmaceutical Packaging

Closed dust-free feeding system to meet GMP clean production requirements. The system adopts closed conveying and storage to ensure the cleanliness and hygiene of raw materials, which meets the GMP production standards of the food and pharmaceutical packaging industry, and is suitable for the production of pharmaceutical packaging, food packaging, health care packaging and so on.

Value and Benefits

Efficiency Improvement

24-hour uninterrupted feeding, reducing downtime and waiting time, and increasing production capacity by 20%-30%. Through automated feeding and management, the continuity and stability of the production process can be realized, greatly improving production efficiency and equipment utilization.

Cost Reduction

Precise control of raw material usage, reduce waste, comprehensive operating costs down by more than 15%. The system can accurately supply raw materials according to the production demand, avoiding waste and overuse of raw materials, reducing production costs and operating costs.

Quality Assurance

Stabilizes raw material drying and conveying conditions, avoiding product defects caused by manual operation. Automated control and monitoring ensures the quality and stability of raw materials, improves product quality and consistency, and reduces defective products.

Flexible and Scalable

Adaptable from small workshops to large factories, supporting future production line upgrades. The system has good flexibility and scalability, and can be customized and upgraded according to the size and development needs of the factory, to meet the needs of different stages of production.

Cases & Stories

An automobile parts manufacturer

After deploying the system, the company realized an 18% reduction in raw material waste, a 25% increase in production efficiency, and a 40% reduction in labor costs. Through the central material handling system, the enterprise solved the problems of chaotic raw material management, low production efficiency and high labor cost, and improved production efficiency and market competitiveness.

A daily chemical packaging enterprise

Through the centralized feeding system, 24-hour continuous production is realized, and the defective rate of products is reduced to below 0.5%. The system improves production efficiency and product quality, reduces production cost and defective product rate, and brings significant economic and social benefits to the enterprise.

Technical Specifications

Parameter Specification Remarks
Crushing Capacity 100 - 2000 kg/h Adjustable according to system configuration
Storage Tank Capacity 500 - 5000 L Customizable sizes available
Control Method PLC + Touch Screen + Remote Monitoring Manageable via mobile phone/computer
Applicable Raw Materials Plastic pellets, powders, sheets, etc. Compatible with ABS, PP, PC, PET, etc.
Drying System Dehumidification Efficiency ≥ 90% Optional molecular sieve or hot air drying
Energy Consumption Total system power 10 - 50 kW Energy - saving mode can reduce energy consumption by 15%

Contact us today

Manager Li

Customize an efficient and reliable central material handling system for your plant

  • 13905569338
  • kaifeng@ahkfjx.com
  • No. 9, Xindu Road, Yixiu District, Anqing City, Anhui Province.

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