Comment utiliser le broyeur de plastique ?

I. Preparation before operation

1. Carefully read the manual

Before operating the plastic crusher, be sure to fully study the equipment manual. The manual details the machine’s features, limitations, safety warnings and recommended operating procedures. An in-depth understanding of how to perform routine maintenance, clear blockages, load materials correctly and emergency stops will provide a solid foundation of knowledge for subsequent safe and efficient use of the machine.

2. Thoroughly inspect the equipment before operation

Every time you start the plastic crusher, it is necessary to carry out a comprehensive inspection. Ensure that all components are firmly installed and functioning properly, check the feed inlet, rotor, screen and discharge port and other parts of the residual debris, and lubricate the moving parts according to the guidelines in the manual. If you find any missing or damaged parts, do not start the equipment.

II. Precautions during operation

1. Uniform feeding

Operation, need to ensure that the feed evenly, to avoid overloading the equipment. Prevent foreign objects such as metal, wood and other difficult to crush mixed into the plastic. If the moisture content of the material is too high, it should be dried first; wet crushing, you need to accurately regulate the amount of water to prevent clogging due to insufficient flushing, which in turn affects the production capacity.

2. Stay away from moving parts

When operating, be sure to maintain a safe distance from moving parts, do not let hands or loose clothing close. Use the conveyor belt or manual way, the plastic raw materials slowly and evenly into the pulverizer.

III. Operation status monitoring and post-stop cleaning

1. Pay close attention to the operating status of the machine

During the operation of the equipment, continue to pay attention to the sound of its operation. Under normal circumstances, the operation of the crusher sound should be smooth and regular. Once there are abnormal noises, such as sharp friction, collision or periodic “click” sound, may indicate serious wear and tear of knives or foreign body intrusion and other issues, we must stop immediately to check. 2.

2. Cleanup after stopping the machine

Before stopping the operation, should stop feeding, to be completely emptied of materials in the machine and then cut off the power supply. After the completion of the crushing operation, you need to immediately use long brushes to sweep the crusher hopper and the body of the residual material, and open the feed port, the use of wet linen or water to the crusher thoroughly clean the interior.

IV. Personal protective measures

When operating the plastic crusher, personal protection is essential. Operators should wear helmets, protective glasses, earplugs or ear muffs, dust masks, gloves and non-slip shoes to protect against potential risks.

  1. Safety helmet: Prevents head injuries caused by accidental splashing of machine parts or falling material, especially important during equipment maintenance or cleaning.
  2. Protective eyewear: to prevent plastic debris or dust from entering the eyes and causing visual impairment.
  3. Earplugs or ear muffs: Reduce the damage to hearing caused by machine noise, especially in long-time operation or noisy environments.
  4. Dust mask: block dust inhalation and prevent respiratory diseases, especially when crushing dry plastic with high dust concentration.
  5. Gloves: Protect hands from friction or cutting of mechanical parts, essential in feeding and cleaning.
  6. Anti-skid shoes: prevent slipping during operation, ensure stable footing in the working environment, reduce the risk of falling.

V. Maintenance Points

1. Regular inspection and maintenance

Regularly check the tightness of the tool screws. After 1 hour of operation of the new pulverizer, you need to use tools to re-tighten the screws of the movable knife and the fixed knife, in order to enhance the solidity of the connection between the blade and the knife seat. Regularly add lubricant to the bearings to ensure that they are well lubricated, to extend the service life.

2. Maintenance of Blades

In order to ensure the sharpness of the knife, need to regularly check its wear level. Sharpen or replace the worn knives in time to avoid unnecessary damage to other parts due to dull knives. Replacement of knives, more than 20HP shredder is recommended to adjust the gap between the movable knife and the fixed knife 0.8MM, 20HP below is adjusted to 0.5MM. recycling materials, the thinner the gap can be appropriately adjusted down.

Medium speed side crusher blade

3. Cleaning

After each use of the plastic crusher machine, the equipment should be cleaned up inside and outside the residual material. For easily bonded materials, such as wet grass, sugary fruit residues, etc., should be carefully cleaned to prevent the drying of materials affecting the next use of the machine.

4. Inspection and replacement of spare parts

Regularly check the wear of knives (or crushing teeth). Knife wear to a certain extent, will affect the crushing effect and efficiency, need to be polished or replaced in a timely manner. At the same time, you also need to regularly check the performance of the machine’s wear parts, if any abnormalities in time to replace.

5. Maintenance of the storage environment

Store the plastic crusher machine in a dry, well-ventilated place to avoid rusting of the machine by moisture, especially the pulverizer containing metal parts. If long-term inactivity, you can apply anti-rust oil to key parts of the machine such as knives, bearings and other parts, and covered with a dust cover to prevent dust from intruding into the interior of the machine.

VI. Conclusion

Safe and standardized operation and maintenance of plastic crusher machine, not only can significantly extend the service life of the equipment, but also to ensure that the production process is efficient and stable. This is not only about the performance and life of the equipment, but also an important guarantee for the safety of the operator, which will help enterprises to realize a win-win situation for environmental protection and economic benefits.

For more information on plastic crushers, please refer to a comprehensive guide to plastic crusher machines.

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