Plastic Molding Automation Equipment Integrated Solution

Comprehensively improve the automation level and efficiency of plastic molding production.

Introduction

The Plastic Molding Automation Equipment Integration Solution is designed to address the various automation needs in the production process of plastic products, providing comprehensive equipment, software and technical support to realize automation, intelligence and high efficiency in the production process.

The solution creates a highly synergistic production environment by integrating key components such as injection molding machines, manipulators, conveyors, cooling systems, and quality inspection equipment, combined with advanced industrial control software and IoT technology. It not only realizes full-process automation control from raw material input to finished product output, but also optimizes production parameters through data collection and analysis to improve product quality and production efficiency. Whether it is large-scale mass production or small batch customization needs, the solution can flexibly respond to help enterprises reduce labor costs, production errors, and shorten the delivery cycle, so as to take advantage of the competitive market.

Plastic Molding Automation Equipment Integration factory workers

Features & Benefits

Applications

Automotive Manufacturing

Automotive Manufacturing

Plastic molding automation equipment integration solutions are widely used in the automotive manufacturing industry for the production of plastic parts such as interior parts, exterior parts and functional parts. Through high-precision injection molding and automated assembly, the dimensional accuracy and consistency of the parts are ensured to meet the strict requirements of the automotive industry for high quality and high efficiency.

Home Appliance Industry

Home Appliance Industry

In home appliance manufacturing, the solution is used to produce plastic housings, structural parts and functional parts for refrigerators, washing machines, air conditioners and other home appliances. The system is capable of injection molding and efficient assembly of complex shapes, helping home appliance companies to improve production efficiency and reduce production costs.

Medical Equipment

Medical Equipment

The medical industry has extremely high requirements for cleanliness and precision of plastic products. The solution ensures the sterility and high precision of products such as medical device housings and instrument components through fully enclosed production and automated quality control, meeting the strict standards of the medical industry.

Consumer Packaging

Consumer Packaging

In the field of consumer goods packaging, the solution is used for the production of food packaging, containers for daily necessities, bottle caps and other plastic products. Through high-speed injection molding and automated sorting, the system is able to meet the demands of mass production while ensuring the appearance quality and functionality of the products.

Cases & Stories

An automobile parts manufacturer

After deploying the system, the company realized an 18% reduction in raw material waste, a 25% increase in production efficiency, and a 40% reduction in labor costs. Through the central material handling system, the enterprise solved the problems of chaotic raw material management, low production efficiency and high labor cost, and improved production efficiency and market competitiveness.

A daily chemical packaging enterprise

Through the centralized feeding system, 24-hour continuous production is realized, and the defective rate of products is reduced to below 0.5%. The system improves production efficiency and product quality, reduces production cost and defective product rate, and brings significant economic and social benefits to the enterprise.

Technical Specifications

Parameter Specification Notes
Equipment Type Injection Molding Machine, Robotic Arm, Conveyor Belt, Cooling System, Quality Inspection Equipment Customizable combinations based on customer needs
Control System PLC + Industrial PC + IoT Remote Monitoring System Supports real-time data collection and remote control
Applicable Materials PP, ABS, PC, PVC, PA, POM, and other thermoplastics Compatible with a wide range of plastic materials
Production Speed Injection Cycle: 10-60 seconds per piece (depending on product complexity) High-speed production suitable for large-volume orders
Energy Consumption Injection Machine Power: 15-75 kW; Total System Power: 20-100 kW Energy-efficient design to reduce operational costs
Precision Injection Precision: ±0.02 mm; Robotic Arm Positioning Accuracy: ±0.1 mm High precision ensures product quality
Mold Compatibility Supports single-cavity and multi-cavity molds; Mold Size: 300x300 mm to 1500x1500 mm Flexible adaptation to various mold requirements
Automation Level Full-process automation, including automatic feeding, injection, part removal, inspection, and packaging Reduces manual intervention and improves efficiency
Communication Interface Supports industrial communication protocols such as Modbus, Profibus, and Ethernet/IP Easy integration into existing production lines
Environmental Requirements Temperature: 10-40°C; Humidity: 20-80% RH Suitable for standard industrial environments

Get a customized solution

Manager Li

Kaifeng is a professional manufacturer that integrates the research and development, manufacturing and sales of plastic peripheral machinery.

Contact Us

Get A Quote