Volumetric Dosers

Ⅰ. What Are Volumetric Dosers?

Volumetric dosers are high-precision metering equipment applicable for workings involving plastic processing, chemical and pharmaceutical, and food and beverage industries. Achieving precise batching and addition by controlling material volume, they are used practically everywhere. The main point of this equipment lies in accurate delivery of different raw materials to the production process at the pre-set ratio and speed on the basis of volume parameters pre-set.

Ⅱ. Advantages of Volumetric Dosers

1. High-Precision Metering

Volumetric dosers use advanced sensor technology and precise control systems to achieve high-precision volumetric metering. Whether it is the addition of masterbatches in plastics processing or the proportion of raw materials in chemical and pharmaceutical industries, volumetric dosers can ensure the precise delivery of every gram of material. This high-precision metering capability not only improves the quality stability of the product, but also reduces the defective rate caused by batching errors.

2. Automation and Intelligence

Volumetric dosers feature state-of-the-art automatic control systems which can easily link to other equipment on the production line. Via pre-set programs and parameters, the equipment will be able to automatically complete without manual intervention the addition as well as metering of materials. This automatic and intelligent design does not only improve the production efficiency but reduces the errors resulting from the human operations. At the same time, the equipment also features real-time monitoring and alarm functions that can detect instantly any problems that arise and take measures during the production process.

3. Strong Adaptability

Volumetric dosers can be customized and adjusted according to different production needs. Whether it is single-color, two-color or four-color masterbatch addition, volumetric dosers can meet it. In addition, the equipment can also be optimized according to different material characteristics to ensure stable operation under various complex working conditions. This strong adaptability makes volumetric dosers widely used in many industries such as plastic processing, chemical pharmaceuticals, food and beverages.

4. Energy Saving and Environmental Protection

Volumetric dosers fully consider energy saving and environmental protection factors in its design. Through the optimized motor drive system and efficient transmission mechanism, the equipment can effectively reduce energy consumption during operation. At the same time, the precise metering function can also reduce the waste of raw materials and further reduce production costs. In addition, volumetric dosers have low noise and vibration during operation, and have little impact on the environment.

Ⅲ. Application Scenarios of Volumetric Dosers

1. Plastics Processing Industry

The use of the volumetric dosers in the plastics processing field is primarily for masterbatch and additive additions. Better control in the addition of masterbatches enhances not only color consistency and stability of the plastic products but post-functionality with additives such as flame retardants and antioxidants, among others. available in the dosing unit.

2. Chemical and Pharmaceutical Industries

In the field of chemical and pharmaceutical industries, volumetric dosers are used for the precise proportioning of raw materials. By precisely controlling the amount of various chemical raw materials added, the quality and efficacy of drugs can be ensured. At the same time, volumetric dosers can also be used to add intermediates in the production process to ensure the stability and consistency of the production process.

3. Food and Beverage Industry

In the food and beverage industry, volumetric dosers are used for the addition of food additives and seasonings. By precisely controlling the amount of additives used, the taste and nutritional value of food can be ensured. At the same time, volumetric dosers can also be used to add syrups and pigments in beverage production to ensure the color and taste consistency of beverages.

Ⅳ. FAQ

1. How Accurate Are Volumetric Dosers?

Volumetric dosers are very accurate and can achieve high-precision volume measurement. Through advanced sensor technology and precise control systems, the equipment can ensure the accurate delivery of every gram of material. In actual applications, the metering accuracy of volumetric dosers can reach within ±1%, which fully meets the high-precision requirements of industrial production.

2. Is the Maintenance Cost of Volumetric Dosers High?

The maintenance cost of volumetric dosers is relatively low. The equipment adopts advanced design concepts and high-quality components, and has high reliability and stability. Under normal use, the equipment only needs simple maintenance and care on a regular basis, such as cleaning, lubrication and inspection of sensors. At the same time, Kaifeng also provides comprehensive after-sales services, including equipment maintenance, parts replacement and technical support, to ensure the long-term stable operation of the equipment.

3. Can Volumetric Dosers Be Customized?

Volumetric dosers can be customized and adjusted according to different production needs. Kaifeng can provide personalized solutions based on the actual needs of customers. Volumetric dosers can meet the needs of single-color, double-color or four-color masterbatch addition. At the same time, the equipment can also be optimized according to different material characteristics to ensure stable operation under various complex working conditions.