Introduction to Two-in-one mold temperature Machine
The two-in-one mold temperature machine is an efficient temperature control device designed for modern industry. The device integrates heating function and is suitable for a variety of industrial application scenarios, such as plastic processing, chemical industry, pharmaceutical industry, food and beverage, injection molding, die casting, rubber molding, composite material molding, etc. Through precise temperature control, the two-in-one mold temperature Controller can significantly improve production efficiency and product quality while reducing energy consumption and operating costs.
1. Multifunctional integration
(1) Two-in-one mold: Two-in-one mold temperature machine can control the temperature independently, which is suitable for the different temperature requirements of the upper and lower molds. It can also control two hosts with different temperatures at the same time, and can also support three-in-one models.
(2) Flexible application: It is suitable for a variety of industrial scenarios, such as injection molding, die casting, rubber molding, etc., to meet the temperature control needs of different industries.
2. High efficiency and energy saving
(1) Intelligent temperature control system: The two-in-one mold temperature Machine is equipped with an advanced intelligent control system, which can automatically adjust the temperature according to production needs to avoid energy waste.
(2) Optimized design: The internal pipeline design is simple and smooth, reducing energy loss and improving equipment operation efficiency.
3. Wide applicability
(1) Multi-industry application: Applicable to multiple industries such as plastic processing, chemical industry, pharmaceutical industry, food and beverage, injection molding, die casting, rubber molding, composite material molding, etc.
(2) Multi-scenario adaptation: Whether it is precision injection molding or large-scale industrial heating system, the two-in-one mold temperature Machine can provide a stable temperature control solution.
Features of Two-in-one mold temperature Machine
1. Intelligent function
(1) Independent temperature control: The two main machines have independent temperature control, which is suitable for the requirements of different temperatures of the upper and lower molds, and can also control two main machines with different temperatures at the same time.
- Upper and lower mold temperature difference control: During the injection molding process, the upper and lower molds may require different temperatures, and the independent temperature control function can meet this demand.
- Multi-machine linkage: can control multiple hosts at the same time, suitable for large-scale production lines.
(2) Intelligent control system: equipped with advanced intelligent control system, it can monitor and adjust the temperature in real time to ensure the stability and consistency of the production process.
- Real-time temperature monitoring: real-time monitoring of mold temperature through high-precision sensors to ensure that temperature fluctuations are within the allowable range.
- Automatic adjustment function: automatically adjust heating power according to production needs to avoid excessively high or low temperatures.
2. Material quality
(1) High-quality materials: The equipment uses high-quality stainless steel and high-temperature resistant materials to ensure durability and reliability for long-term use.
- Corrosion resistance: Stainless steel materials can resist corrosion from chemical media and extend the service life of the equipment.
- High temperature resistance: The heating element uses high-temperature resistant materials to ensure stable operation in high temperature environments.
(2) Precision manufacturing: The internal pipeline design is simple and smooth, the structure is compact, and it effectively reduces energy loss and improves equipment efficiency.
- Optimized pipeline design: Reduce medium flow resistance and improve heating efficiency.
- Compact structure: The equipment occupies a small area and is suitable for production environments with limited space.
3. Humanized design
(1) Convenient operation: The appearance adopts humanized design, the operation is convenient and fast, and the maintenance and disassembly are more reasonable.
- Touch screen control: Equipped with an intuitive touch screen interface, the operation is simple and easy to use.
- Modular design: The key components adopt modular design, which is convenient for maintenance and replacement.
(2) Safety protection: The electrical appliances and heating devices are effectively separated, with good insulation effect, avoiding high temperature damage to the electrical appliances and ensuring safe operation.
- Electrical isolation: The electrical part is completely isolated from the heating part to prevent high temperature from damaging the electrical components.
- Multiple protections: Equipped with multiple safety mechanisms such as over-temperature protection and overload protection to ensure the safe operation of the equipment.
Technical Parameter
| Model | Max Temp (℃) | Heating Power (kW) | Pump Power (kW) | Pump Flow (L/min) | System Pressure (Kg/cm²) | Pipe Diameter (Inch) | Dimensions (mm) | Weight (Kg) |
| M6KW | 300 | 6 | 0.37 | 42 | 2.8 | 3/4 | 765×306×1300 | 130 |
| 0.75 | 56 | 3.8 | ||||||
| M9KW | 9 | 0.37 | 42 | 2.8 | 3/4 | 765×306×1300 | 180 | |
| 0.75 | 56 | 3.8 | ||||||
| M12KW | 12 | 0.75 | 56 | 3.8 | 3/4 | 765×306×1300 | 210 | |
| 1.50 | 110 | 6.0 | ||||||
| M18KW | 18 | 0.75 | 56 | 3.8 | 3/4 | 985×406×1440 | 275 | |
| 1.50 | 110 | 6.0 | ||||||
| M24KW | 24 | 0.75 | 56 | 3.8 | 3/4 | 985×406×1440 | 335 | |
| 1.5 | 110.0 | 6.0 |
Benefits of Two-in-one mold temperature Machine
1. Reduce power consumption
(1) High efficiency and energy saving: Through optimized design and intelligent control system, the two-in-one mold temperature controller can significantly reduce energy consumption and reduce operating costs.
- Intelligent power adjustment: Automatically adjust the heating power according to actual needs to avoid energy waste.
- Low energy consumption design: Adopt high-efficiency heating elements and circulation pumps to reduce energy loss.
(2) Reduce energy loss: The internal pipeline design is simple and smooth, with a compact structure, which effectively reduces energy loss and improves equipment efficiency.
- Optimize medium flow: Reduce medium flow resistance and reduce pump energy consumption.
- Efficient heat exchange: Use high-efficiency heat exchangers to improve heating efficiency.
2. Reduce operating costs
(1)Independent temperature control:
- Independent precision temperature control: Allows precise temperature settings for different molds, reducing energy waste. And it enables simultaneous temperature control for two host machines, enhancing energy efficiency.
- Reduce maintenance costs: The equipment has a simple structure, convenient maintenance, and reduces maintenance costs.
(2) Extend equipment life: High-quality materials and precision manufacturing ensure long-term and stable operation of the equipment, reducing the frequency of maintenance and replacement.
- Strong durability: High-quality materials ensure long-term and stable operation of the equipment in harsh environments.
- Low failure rate: Precision manufacturing and intelligent control systems reduce equipment failure rates.
3. Avoid risks
(1) Precise temperature control: The intelligent control system can monitor and adjust the temperature in real time to avoid product quality problems caused by temperature fluctuations.
- High-precision sensor: real-time monitoring of mold temperature to ensure that temperature fluctuations are within the allowable range.
- Automatic adjustment function: automatic adjustment of heating power according to production needs to avoid excessive or low temperatures.
(2) Safety protection: effective separation of electrical appliances and heating devices, good insulation effect, avoid high temperature damage to electrical appliances, and ensure safe operation.
- Electrical isolation: the electrical part is completely isolated from the heating part to prevent high temperature from damaging electrical components.
- Multiple protections: equipped with multiple safety mechanisms such as over-temperature protection and overload protection to ensure safe operation of the equipment.
Detials
Application Scenarios
1. Precision injection molding temperature control
Applicable to the production of high-precision injection molding products, such as optical lenses, lenses, optical discs, etc. Its precise temperature control function ensures the stability of product size and shape, improves product quality, and the rapid heating functions significantly shorten the production cycle.
2. Injection molding mold temperature control
Applicable to the production of automotive dashboards, plastic sheets, plates, films, etc. The independent temperature control function meets the temperature requirements of different molds and improves production efficiency. At the same time, the energy-saving and environmentally friendly design reduces energy consumption and reduces operating costs.
3. Industrial heating system
Applicable to central air-conditioning systems, refrigeration systems, etc. Its high-efficiency and energy-saving characteristics reduce operating costs and ensure stable system operation. At the same time, it is widely applicable to a variety of industrial heating needs.
FAQ
1. What are the main application areas of the two-in-one mold temperature controller?
The two-in-one mold temperature machine is widely used in plastic processing, chemical industry, pharmaceuticals, food and beverage, injection molding, die casting, rubber molding, composite material molding and other fields.
2. What is the temperature control range of the equipment?
The temperature control range of the equipment is 0-200°C, which can meet the needs of most industrial applications.
3. What is the energy consumption of the equipment?
Through optimized design and intelligent control system, the two-in-one mold temperature controller can significantly reduce energy consumption and reduce operating costs.
4. What should be paid attention to in the maintenance and care of the equipment?
Regularly check the electrical system and pipelines of the equipment to ensure the normal operation of the equipment; regularly replace the heat transfer medium to maintain the heating and cooling efficiency of the equipment.
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