Water-cooled screw chiller

Water-cooled screw chiller is a high-efficiency cooling equipment designed for industrial and commercial fields. As one of the core equipment of industrial cooling system, it is widely used in plastic processing, chemical, pharmaceutical, food and beverage, injection molding, die casting, rubber molding, composite molding and other industries with its excellent energy efficiency and stable operation performance. Whether it is to provide precise temperature control for production equipment or to create a comfortable indoor environment for commercial places, this chiller can meet diverse needs.

Introduction to Water-cooled screw chiller

Features of Water-cooled screw chiller

1. High efficiency and energy saving, reducing operating costs

The water-cooled screw chiller adopts advanced screw compression technology and is equipped with a graded energy control system, which can automatically adjust the operating status according to the actual load demand. Its compression ratio can be as high as 20, and its energy efficiency ratio (EER) value is significantly higher than similar products on the market. When operating at partial load, the equipment can still maintain high efficiency and save electricity significantly.

2. Stable and reliable, extending equipment life

The equipment adopts horizontal shell and tube condenser and shell and tube evaporator, which has compact structure, high heat exchange efficiency and easy maintenance. Its unique circular motion design ensures that the equipment has no “surge” phenomenon when operating at low load, with noise as low as 75 dB(A) and minimal vibration. In addition, the equipment uses high-quality materials and precision manufacturing processes to ensure long-term stable operation, with an average trouble-free operation time of more than 20,000 hours.

3. Intelligent control and easy operation

The control system adopts imported PLC program controller, equipped with a 10-inch large-screen touch screen, with a simple and intuitive interface and supports remote monitoring and operation. Users can view the equipment operation status in real time through mobile phones or computers and adjust parameters.

4. Multiple protections, safe and worry-free

The equipment has built-in multiple safety protection systems, including compressor overload protection, water pump overload protection, poor heat dissipation protection, refrigerant shortage protection, freezing prevention protection, high voltage protection, low voltage protection, power reverse phase and phase loss protection, etc. These protection mechanisms effectively prevent the equipment from being damaged under abnormal working conditions and ensure the safe operation of the equipment in various environments.

Technical Parameter

Model			KF-114KW	KF-157KW	KF-205KW	KF-227KW	KF-276KW	KF-298KW	KF-350KW	KF-369KW	KF-411KW	KF-443KW	KF-482KW	KF-585KW
Cooling Capacity		kW/h	114	157	205	227	276	298	350	369	411	443	482	585
Cooling Capacity		Kcal/h	98040	135020	176300	195220	237360	256280	301000	317340	353460	380980	414520	503100
Input Power		KW	23.5	31.1	39	42.9	51.4	56.1	63.7	67.7	73.9	80.2	88.3	105.8
Voltage			3PH-380V-50Hz(Or200V/220V/415V50Hz/60Hz)
Refrigerant	Name		R22(Or R134a/R407c)
Refrigerant	Control Method		Outside The Balanced Thermal Expansion Valve
Compressor	Types		Semi-Closed Screw Compressor
	Start Mode		Y-△
	Energy Control		0-25-50-75-100
Evaporator	Types		ShellAnd Tube
	Chilled Water(m³/h)		20	27	35	39	48	51	60	64	71	76	83	101
	Water Pipe(DN)		65	65	80	80	100	100	100	100	125	125	125	125
Condenser	Types						Shell And Tube
	Cooling Water(m³/h)		22	30	39	42	52	55	66	70	77	83	91	110
	Water Pipe(DN)		65	65	80	80	100	100	100	100	125	125	125	125
Overall dimensions	L(mm)		2580	2580	2635	3095	3144	3149	3150	3198	3198	3198	3275	3660
	W(mm)		900	900	900	900	1100	1100	1100	1100	1100	1100	1100	1100
	H(mm)		1328	1328	1426	1506	1521	1753	1731	1776	1915	1915	2110	2110
Unit weight	KG		710	750	1155	1335	1585	1700	1860	2005	2465	2615	3165	3410
Unit Conversion			1KW=860KCAL/HR 1RT=3024KCAL/HR 1BTU/HR=0.252KCAL/HR

Model			KF-611KW	KF-676KW	KF-732KW	KF-760KW	KF-886KW	KF-953KW	KF- 1037KW	KF- 1171KW	KF- 1320KW	KF- 1507KW	KF- 1690KW	KF- 1961KW
Cooling Capacity		kW/h	611	676	732	760	886	953	1037	1171	1320	1507	1690	1961
Cooling Capacity		Kcal/h	525460	581360	629520	653600	761960	819580	891820	1007060	1135200	1296020	1453400	1686460
Input Power		KW	108.2	121.8	130.3	136.3	139	167.6	183	206.8	232	258.1	288.3	332.8
Voltage			3PH-380V-50Hz(Or200V/220V/415V50Hz/60Hz)
Refrigerant	Name		R22(Or R134a/R407c)
Refrigerant	Control Method		Outside The Balanced Thermal Expansion Valve
Compressor	Types		Semi-Closed Screw Compressor
	Start Mode		Y-△
	Energy Control		0-25-50-75-100
Evaporator	Types		Shell And Tube
	Chilled Water(m³/h)		105	117	126	131	153	164	179	202	228	260	291	338
	Water Pipe(DN)		125	150	150	150	custom made	custom made	custom made	custom made	custom made	custom made	custom made	custom made
Condenser	Types		Shell And Tube
	Cooling Water(m³/h)		114	127	137	143	166	178	194	219	247	281	315	365
	Water Pipe(DN)		125	150	150	150	custom made	custom made	custom made	custom made	custom made	custom made	custom made	custom made
Overall	L(mm)		3995	4330	4610	4610	-	-	-	-	-	-	-	-
Overall	W(mm)		1100	1300	1300	1300	-	-	-	-	-	-	-	-
dimensions	H(mm)		2110	2880	2350	2350	-	-	-	-	-	-	-	-
Unit weight	KG		4151	4780	5333	5950	-	-	-	-	-	-	-	-
Unit Conversion			1KW=860KCAL/HR 1RT=3024KCAL/HR 1BTU/HR=0.252KCAL/HR

Benefits of Water-cooled screw chiller

1. Reduce operating costs

The efficient and energy-saving design of the water-cooled screw chiller can significantly reduce power consumption.

2. Improve production efficiency

The equipment can provide stable cooling effect for production equipment and ensure temperature control during the production process.

3. Extend equipment life

The equipment uses high-quality materials and advanced manufacturing processes to ensure long-term stable operation. The multiple protection system effectively prevents equipment from being damaged under abnormal working conditions and extends the service life of the equipment.

4. Wide applicability

Water-cooled screw chillers are not only suitable for industrial production, but also for commercial air-conditioning systems, providing comfortable indoor environments for shopping malls, hotels, office buildings, hospitals, data centers and other places.

Detials

The whole machine uses high-quality parts

The models all adopt Siemens electronic components, liquid crystal display microcomputer controller, export standard, Chinese and English option, simple operation; It can display the cold water inlet, cold water outlet and set temperature at the same time; Can accurately control the water temperature.

High-quality screw compressor

Optional the best screw compressor brands in the world High reliability, few parts, no wearing parts, so reliable operation, long life, generally up to 30 years of service life; Good power balance, no unbalanced inertial force, the machine can work smoothly and at a high speed, and realize no foundation operation; It has strong adaptability, has the characteristics of forced gas transmission, is suitable for a variety of working conditions, and is easy to finalize mass production.

Multiple external protections to ensure the high-performance operation of the chiller

The use of a new type of aviation hose, high pressure resistance, high temperature resistance, vibration resistance, and better prevent the problem of refrigerant leakage; Emerson filter, filter impurities, with 304 stainless steel pipeline to further ensure the purity of the refrigerant and protect the compressor.

Double cooling system, better cooling effect

High efficiency shell and tube evaporator with high-efficiency shell and tube condenser

Application Scenarios

1. Industrial production

Plastic processing industry: Provide cooling for injection molding machines, extruders and other equipment to ensure product molding quality.

Chemical industry: Provide cooling for reactors, distillation towers and other equipment to ensure production safety.

Pharmaceutical industry: Provide cooling for fermentation tanks and sterilization equipment to ensure the quality of drugs.

Food and beverage industry: Provide cooling for production lines to extend the shelf life of products.

2. Commercial air conditioning

Shopping malls and hotels: provide cooling for central air conditioning systems to create a comfortable indoor environment.

Hospitals and data centers: provide cooling for precision equipment to ensure stable operation of equipment.

FAQ

1. What is the maintenance cycle of water-cooled screw chillers?

It is recommended to perform comprehensive maintenance every six months, including cleaning the condenser, checking the amount of refrigerant, checking the electrical system, etc.

2. Is the equipment noisy when running?

The equipment adopts a low-noise design, and the noise level during operation is ≤75 dB(A), which is suitable for use in noise-sensitive environments.

3. Does the equipment support remote monitoring?

Yes, the equipment supports remote monitoring function. Users can monitor the operating status of the equipment in real time through mobile phones or computers and perform remote operations.

4. What is the energy efficiency ratio (EER) of the equipment?

The energy efficiency ratio (EER) of the equipment is high. The specific value varies depending on the model, generally above 3.5.

5. Does the equipment support customization?

Yes, we can provide customized solutions according to customers’ specific needs, including cooling capacity, dimensions, control methods, etc.

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